With a 13 gal. Certain types of items cannot be returned, like perishable goods (such as food, flowers, or plants), custom products (such as special orders or personalized items), and personal care goods (such as beauty products). In other words, I advocate for a holistic approach to guitar design. If I was planning to make a lot of cuts on the table saw, I would run the expandable dust hose all the way across the room and attach it to the 2 " port. But I'm much happier without the giant octopus in the corner! Using this new systematic way of approaching the dust collection system I started thinking through different ways to design and set up the perfect dust collection system for my needs. The system should be easy enough to clean and maintain that youll do so regularly to maintain efficiency and optimal performance. I would rate the machine higher but the overall experience could have been much better. The fastest way to ensure you get what you want is to return the item you have, and once the return is accepted, make a separate purchase for the new item. THAT took up another big chunk of floor space behind my miter saw stand and forced it to stick out further into my work space than I would like! Far less dust will even reach the second stage of a two-stage dust collector so you can use a finer micro filter since it wont get clogged as fast as it would in a single-stage system. Before I get into the specifics of what I have learned about setting up a dust collector system and choosing the best dust collectors, tubing, gates, fittings, etc., I think it is vitally important to take a moment to look deeper at why this is such a big deal. A shop vac is a lot more portable and takes up WAY less space. If you have any questions, you can leave a message and send to us. 2 The second drawback is static electricity, which can build up in the PVC pipes. Ive been there. So, if you are working with a smaller budget then start with the Rockler, it will serve you well for many years, but if you can swing it, the Supercell truly is the ultimate compact two stage dust collector. The padded handle makes it much easier to lift the heavy motor. Amazingly, right at that time I received an email from Oneida Air systems letting me know they had a completely new type of dust collector system in development and wondered if I might be interested in testing it in exchange for my honest opinion. For my small workshop, a wall mount dust collector was the perfect choice! We do not require customers to provide any shipping costs when we restock their products. According to Bill Pentz of Cyclone and Dust Collection Research, Most small shop workers get more fine dust exposure in a few hours woodworking than large facility workers get in months of full-time work and we frequently work more toxic woods, so have higher more dangerous toxic chemical exposures. That is undoubtedly true for luthiers and the woods we work with. The dust port on my DIY table saw stand makes it fast and easy to hook everything up! I dreaded the nightmare of changing out the bigger lower bag. Its a quality product: sturdy and reliable. Dust collection is one of those things. You might find a better way. , its not how I recommend approaching this particular problem. When we return a defective product, or a product that has been incorrectly shipped by the seller, all shipping costs will be covered by the seller. System 1 The Rockler/Dust Deputy is great too and like I mentioned earlier its way better than the system I had in my old workshop, but the Supercell System literally has 10x the suction in a smaller footprint with so many great features. Your email address will not be published. I will not hesitate to buy from this company again. If you want to get all geeky about it, check out this article. This a very powerful dust collector. This post is sponsored by Rockler Woodworking and contains affiliate links for your convenience. I was focused on being the best luthier I could be and trying diligently to make my first few guitars as good as they possibly could be. A year or so prior to this there really was no compact yet super powerful system for me to choose from, so I really wasnt sure what I was going to do for the second part of this journey. Youll be amazed at how fast you get there and what you learn along the way. I opted for the upgraded 5 micron dust filter, rather than the standard 30 micron version that comes with the machine. Very good company to buy from. But youre in the right place, lets get our dust collection systems right. Even my drum sander stayed mostly clean (aside from some dust left on top of the wood as it came out the other side)! That doesnt mean that you cant get that perfect system one day, it just means you might have to find creative ways to build what you can now and improve on it as you have opportunity and resources to do so. When it was all hooked up, it looked like a giant octopus was invading the workshop! Shop size and layout is also important because sometimes there just isnt space for a large setup even if the numbers call for one and you have to get creative with what you have to get the job done (I had to do this in my current shop). I have the machine set up but with this being my first step up from a wet/dry vac, the (lack of) instructions was really disappointing. I always seem to come back to it while researching. The standard filter on a dust collector usually isn't the greatest. To connect to each machine, I simply plug the hose in using the quick connect fittings and hose handle. Known as inhalable dust, its made up of microscopic particles that contain a very high percentage of silica, the main component of wood fibers. I always told myself that I really dont make that many guitars and I dont use that much wood so Im not at risk, but it looks like I was very wrong. I want something like that when my workshop grows up to be like yours . This led me to make dust collection a priority. Required fields are marked *, Designed by Elegant Themes | Powered by WordPress. I came face to face with how critical dust collection is and know how often it gets overlooked. And always keep inching closer to the big goal one day at a time. I can't review how nice it is to have a remote control because they didn't send me one. The PVC dust-collection option is pretty darn good if youre looking for a way to get performance similar to metal ducts while keeping the cost lower for any size workshop. Protect yourself the best way you can. However, single stage dust collectors that use pleated filters tend to perform better. It was always a mess. Works great for the price, never received the remote control for it though. But most of the time, I just tossed on a dust mask and dealt with the pile of sawdust on the floor later. I couldnt be happier with the product. Tom is also the author of the guitar making book/DVD set - The Art Of Lutherie - published by Mel Bay, and has written for and been featured in may publications both in print and online as well as several television and film spots. I realize now that I if I had understood this better and used the systematic approach I am showing you, I could have used a dust collector half the size with some improvements to the duct materials and blast gates and got the same level performance. Once you decide on the best dust collector for your needs, there are still a few more very important choices to help you get the most out of your dust collection system. Silica is basically glass. Once I got it running, it works really well and the noise level is much better than a wet/dry vac. Video 1 shows a low cost dust collector system with great performance that I used for over a year. You can view and learn more about his guitars by visiting his website: tbguitars.com. It seriously sounds like a jet engine taking off when I turn it on! How to Choose the Best Wood Rasp for Guitar Making, Why I Switched To French Polishing My Guitars, Low cost/very good performance dust collector system, Higher cost/ultimate performance (and features) dust collector system. Rather than saying I cant get something like that, I dont have the money, I encourage you to let yourself dream big, make a master plan, and visualize it there in your workshop. The second stage can be a bag filter as mentioned above, but most two-stage systems use a pleated filter design. That said, they are more expensive and much harder to install than some of the other types. I know it sounds crazy to be so excited about dust collectors, but Im passionate about sharing this information with you. In this guide, we will look at dust collection as a system. Privacy policy. Unfortunately, we cannot accept returns on sale items or gift cards. If thats not a wakeup call, I dont know what is! The tiny diameter of a 1 micron filter won't allow as much air flow as a 5 micron filter, especially when it gets clogged with dust. AND probably been a lot healthier, too. I did this by adding the, As I mentioned above, I really like the two stage dust collection system design. Regardless of what material or duct style you use, it is best to design your system and the placement of your tools to make your runs as short as possible to minimize suction loss and costs. They were always a clogged-up mess and would spread very fine dust every ware. Suction will decrease as it is piped longer distances. Prevent your hand from touching the fan blade. So, start where you are. 2022 BucktoolBorn for the tool enthusiasts! There's always sawdust that even a really powerful dust collector can miss, and using a mask is a must for the health of my lungs! Belt & 10 in. First, lets look at the system requirements and why each component is essential. In this case, the system worked as a whole to negatively impact the outcome and limited what the more powerful dust collector could do for me. But I know that we live in the real world with limitations and obstacles. I can also easily switch the hose to my sanding station with the Dust Right cord and hose holder and small port hose kit! How Much Dust Collector Power Do you REALLY Need? Youll learn what you personally like, what works, and what doesnt. Purchases made with these links may earn me a small commission at no additional cost to you. Then, well talk about what to consider as you work to achieve the best design for your specific individual needs. I'm debating switching to the Bosch Axial-Glide miter saw just so I can push it all the way up against the wall . Using the paddle regularly will allow you to maintain proper airflow and filtration with the turn of a handle and without the hassle of disassembling it. This affects the size or power of the dust collector youll need, as well as the design of the piping or hose connected to each machine. If you have any questions, please CONTACT US in time. Posted by Tom Bills | Luthiers Guide Series, Education, Tools | 3. 30 DAYS MONEY BACK | 2 YEARS WARRANTY | 3-5 DAYS DELIVERY, BD61000 6x48 in. BUCKTOOL wall-mounted Dust Collector is designed to capture dust right at the source. So why bother with a dust collector at all? Please get in touch if you have questions or concerns about your specific item. You can see the whole setup process and details on all the features in the video above, but a few of my favorite are the ultra powerful suction (10x), Hepa filtration, easy dust bin removal, pulse filter cleaning, and last but certainly not least the remote control. This wall-mounted dust collector with 550 CFM capacity makes it very versatile, it will handle just about any hungry woodworking machine, and with dust collection located next to dust production with minimal ducting, static pressure loss is minimal. Another shortfall of many single-stage dust collectors (I learned this the hard way): it draws woodchips and anything else directly into the spinning metal impeller before it goes into the dust bag. With the proper planning, youll have a better chance of making your system a success, keeping you healthy and your shop clean. Has great suction and its extremely quiet. For obvious reasons, I prefer the two-stage dust collectors, but you have to start where you are. When I was starting out, I was barely surviving as a luthier. For customer remorse when the customer purchased the wrong product, it doesn't fit, or they no longer want the item, the buyer will be responsible for all shipping costs for the returned item. We also do not accept returns for hazardous materials, flammable liquids, or gases. Then step back and look for the first baby step you can take right now to move in that direction. I estimated that because of all the system flaws and issues at each machine, I was probably working with less than half the CFM (cubic feet per meter, or airflow) my dust collector itself was rated. I totally get it! When you start with that big dream in mind, you have something to work toward. I have found working in stages gives you time to grow and get real experience. I remember when you built the old one which I thought was pretty cool but I can see how much use you're going to get out of this. Copyright (2022), The Handyman's Daughter. Hypothetical Performance & The Key To Success, After the wake-up call I experienced regarding the real and present dangers of wood dust, I felt it was of utmost importance to include a canister filter to get the particles down to one micron. hoses to pick up large chips from jointers, saws, shapers, and planers. I combined the Harbor Freight 2 HP dust collector motor with a 0.5 micron canister filter. Metal ducts are also much easier to ground electrically, reducing the risk of static charge build-up, which can be a fire hazard. Rockler also makes a 1 micron canister filter with a built-in filter cleaner. Theyre easier to keep clean and tend to operate more efficiently. It is exactly what I was looking for. Today, I'm sharing why I switched to a wall mount dust collector to save valuable space in my small shop! My shop is noticeably cleaner now that I'm more likely to use the dust collector for long sanding sessions. Plus it had tons of other great features you can see in the video below that took it over the top and definitely checked off my requirements for system #2 to have Ultimate Performance and Features. Well be more effective if we apply the same approach to dust collection. Nice machine, I hung it about 6' off floor tucked away in corner and it works great taking up no usable space. Dont let that stop you. I've written a lot about dust collection here in my Workshop Wednesday series. When I started looking for a dust collector for my one-man woodworking luthier shop, I started out thinking about it from this perspective: Im a pro luthier. I'm not going to get all technical with talk about CFM and static pressure loss and all that math-y stuff. Over time you might discover that, like me, you didnt need everything you thought you did. It is a little expensive and its also 230v, but if you have the budget (and the 230v power) its really an amazing machine that I see myself using for a long long time. Secondly, if the impeller is steel, it could create a spark if it gets hit with another metal object, potentially starting a fire inside the collector. Even with less than half the suction, my tools were just fine. There are several types of dust collectors, but I will break them down into two main categories for simplicity: Single Stage and Two Stage. Its funny how, after many years of experience, the things I came to regard as important are things I didnt even give a second thought to as a beginner. Please remember it can take some time for your bank or credit card company to process and post the refund too. Great collector. My new workshop project challenged me to use what I have learned in the pastboth successes and failuresand to commit to making it a much healthier place. Think of it as a dust collection system, not just a dust collector. Be sure to take some time to look at your space and carefully think through anything else that might be important to the area you have and the type of work you do. , That never even crossed my mind! It took me a while to realize what components were necessary, then a lot of deep thinking to finally design and implement the optimal setup for my new shop. Your email address will not be published. It was hooked up to 5 different machines. This dust collector was then attached to a trash can separator, which traps the larger wood chips and particles before they get to the filter.
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