(The rod gland is the topmost exposed component on the pump head.). stream Four guide wires or ropes at 90 degrees can help hold the pole vertical while the concrete dries. Just note that the Freshdesk Support Desk service is pretty big on some cookies (we love the choco-chip ones), and some portions of Freshdesk Support Desk may not work properly if you disable cookies. This leaves the two negative cables coming off of the panels which will plug into the other Y connector and then on to the control box on a single cable to be plugged into the PV negative connector. During the break-in period, pump from the nozzle or unrestricted through a hose. In order, these are: Orientation: The DC motor faces away from the pump nozzle. DO NOT ATTACH THE SAFETY COVER AT THIS TIME. At this point your batteries are charging and the system installation completed. endobj 5 0 obj The modules are grounded in the J-box by means of a green bonding wire that attaches to the aluminum frame, which is then bolted to the aluminum bracket, that is bolted to the steel pipe, which is sunk in the ground. DO NOT LET GO OF THE PUMP ROD! Notice that one of the ring terminals is larger in diameter than the other, 3/8 and 5/16. <> Lift up the 3/4 diameter SS pump rod 2 inchesto make sure that the piston is not sitting on the ball at the bottom of the pump cylinder. The solar-powered Simple Pump is an integrated, standardized system that will provide water at the surface. The pumps seals must be replaced periodically typically every 3 to 7 years. The batteries need to be kept clean and dry at all times, out of the rain, snow, ice, and direct sunlight, to increase longevity. Note that all of these are those that must be replaced on any Simple Pump system, no matter what configuration driven by hand or motor. The recommended configuration is to pump into the ambient (i.e. ",#(7),01444'9=82. If the flow rate of your pump starts to fall, replacing the seals may well be the solution. We use cookies to try and give you a better experience in Freshdesk Support Desk. 645 0 obj <> endobj There are rare but possible circumstances where someone might want to change back to hand operation. We will come back to this at start up. Turn on the power. Then proceed here to the section on electrical connections. The pump piston is now resting on the stainless ball on the bottom of the pump cylinder. <> If the effortis any more than this,remove the pump head and try again to determine if theproblem is in the head. Remove the motormechanism and stroke the pump rod by hand. JFIF C If the pump does not run at this time you will need to set the time and day in the timer, program start and stop times, or use the manual override as per instructions. (Custom lengths are also available.). When moving parts are at work, precision parts move more easily and this means less wear, and a longer service life for the equipment. NOTE: A low-voltage disconnect feature to protect the motor is built in the the Morningstar controller. Position the Linear Bearing Link Drive Mechanism. Both of these issues can be dealt with by using a mini-pressure tank(or some other form of hydraulic shock absorber)very close to the motor, and then pumping out to the main pressure tank. Lead acid will be the least expensive. When you are ready to use the water, be sure to use a drinking-water quality hose, or piping. This pinches the yoke so it is fastened to the stainless rod. Then lower the riser tube so that at least 6 inches of riser tube are below the split flange on the cap. Place stabilizing material such as course gravel or small rocks around the pole, to a depth of 1.5. Keep in mind the power leads provided are 20 in length. A second set of hands would be helpful at this point to help take some of the weight and to guide the control box into position. If the batteries fail or melt down the MorningStar will isolate them from the system with its built in circuit protections. Then depending on the option you have, you will: Remove the 13 rod extension to leave the 24 ready for hand operation. Or replace the 36 rod with the 24 rod. Yes Thank you for purchasing the integrated Simple Pump Solar-Ready Motor. You are now ready for motor installation. the short steel tube connecting the pump head to the top drop pipe). You can learn more about what kind of cookies we use, why, and how from our Privacy Policy. Information about the periodic replacement of seals can be found in the INSTALLATION AND MAINTENANCE manual for the hand-operated system. It is critical that, in high wind conditions, the PV cannot spin around or move and break the electrical connections to the control box. nZUQIgo J-JW&V0hf0Y1`_m69i]flyckJ]4^%NS` |bS%_2BC?fBI:(e0@Q^ABt0uj[zs. With a level, check the pole is vertical. With the batteries fully charged, you can now turn on the system by putting the rocker switch on the outside of the control box in the on position. Lift the pump rod so that the rod extension joint clears the top of the lower guide bearing one inch and tighten the two 5/16 bolts on the yoke. Disconnect the 3/4 stainless rod from the topmost sucker rod. + c,"4cPI@50_AtJL0@2GYhB)qcPFkAsM[::[Wt^ gUewp%m|4_i(hg]o8r\$$a@ ,+,$A&Of60M|suJ?)gaYU^\e$1yF(T3zWcZYmUuWAr. The motor normally operates in the range of 100-150 F depending on workload and ambient temperature. Using the #6 jumper (included), connect the positive post of the first battery to the negative post of the second battery, and tighten these connections. This puts the connecting piece between the lever arm and the yoke also parallel to the pump rod and the yoke at 90 degrees to the pump rod. There is 1/4 of space between the bearing housing and the top of the rod gland when the holes are aligned. It should requireabout 40 lbs. Screw the four mounting bolts (1/4-203/4 SS SHCS) through the holes just aligned, fastening the mounting plate to the pump head. The opposite ends of these two cables plug into the male and female connectors on the bottom of the control box designated battery positive and negative. stream Just like the Simple Pump itself, your gear motor assembly and control box have been built giving great care to precision. While holding the pump head by the riser tube, seat the safety tool securely on the split flange. BE CAREFUL! So, please assemble with Finesse, NOT Force. 4 0 obj Well also assume you agree to the way we use cookies and are ok with it as described in our Privacy Policy, unless you choose to disable them altogether through your browser. % Please ask us if you want to consider this possibility. Transfer pumps include an integrated pressure switch. The handle screws on to the pump rod in the OPPOSITE direction to regular screws and bolts you turn counter-clockwise to tighten. Center the stainless steel mounting bracket (.120 thick x 1.000 x 5.875 with two .530 holes and two .400 holes) in the 28.50 width of the battery box two inches down from the top edge of the box. Adapt as needed.). We recommend a break-in period of six hours. ff/weM=L~c+go?dojl*N/,,MMf*FV.kjbcd=pKgES_OKx{'C,)BV_oDULM^R.$,,$oX11;.iq}@4~[ K/}BpvyQ-2x@ /Dp000ppHXHHXxDx$oH 9iXYX~1#! endobj No. The 4-gang terminal block offers access to 24VDC power for accessories such as a transfer pump, light or other appropriate device that does not exceed the available amperage. %PDF-1.5 <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 595.32 841.92] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> The motor is a 24-volt DC unit that delivers the most amount of torque available in this size motor. If you are installing your Simple Pump now, you will start HERE. A possible reason for difficult movement is pump binding.one of the u-cup seals may not be seated in the machined groove. This system places the battery box in the shade of the solar panel, as shown to the right. Configuring like this raises the overall reliability of the system. Use the 3/16 Allen key to loosen the pinch bolt and the 3 mounting bolts on the split flange enough to pull the pump head (including riser tube) up out of the well. Lower the Linear Bearing Link Drive Mechanism (LBLD) so that the stainless rod is inserted through three openings. They may or may not apply precisely to the mounting hardware you have purchased. endobj not a chassis ground. hbbd``b`63a$8Kc6HD\ @&: "@}$2& ~ 2EH B/(LL 1AOgXt Lift the stainless rod up and down, by hand. If you did not already, lower the riser tube so that at least 6 inches of riser tube are below the split flange on the cap. Dankoff, Surflo and Jabsco. If you have a 3 galvanized mounting pole (single module).mark the two .400 holes and drill with a 3/8 bit. Click here to view additional details on the Simple Pump Solar Well Pump Kits. xOk@}9v b;qSjHjB[JoRu\;JZvc!h:;=xd!a0`*h>SdA At this voltage even the best deep cycle batteries available would be at 75% discharge and would need to be fully charged before doing any work. Did you find it helpful? Before you lower the control box onto the pump rod and pump head; first, rotate by hand the lever arm which is attached directly to the motor shaft so it is pointing directly at the ground and parallel to the pump rod. endobj endstream endobj startxref The gear motor assembly is warranted against defective materials and workmanship for one year from the date of purchase. What you do after that will vary, depending on your needs. The motor load must not be exceeded, and all instructions must be adhered to. At this point the negative terminal of the first battery and the positive terminal of the second battery are not being used. Once the solar panel was connected the batteries began to charge; by following the instructions in your Operators Manual you can now set the battery type and monitor the charge cycle by viewing the digital readout on the meter and the charge status LEDs. After loosening the pinch bolt and the 3 mounting bolts on the split flange, pull the pump head up out of the well, enough to expose the bell end of the top PVC drop pipe and a couple of inches below that. The battery enclosure should be high enough off the ground to avoid rain runoff and snow accumulation. For example, if cut off by snow for a week and the motor fuse blows. Using the 9/64 Allen wrench, remove the six screws that attach the cover. If the temperature at the planned site regularly peaks above 100 degrees F, we recommend operation of the motor in shade. hb```a``:A2@1Ad bvJ+pnyCEGGxGG&:xiq A0C,-lxoH9^lu-00;1d7 @\ f:&H31 e( i2 E1 fFNydf&{#+d>$/3 EY@/ Photo is one example, only. There are no connections to be made inside the control box, they have all been made for you at Simple Pump. The switch turns the transfer pump on and off, according to a target pressure. 0 A 15 amp fuse is present and is intended to protect the control circuits only. %%EOF Install the 36 rod in its place. Do not remove the stainless steel nipple (i.e. The direction you turn is the opposite of normal turn clockwise to remove, rather than the normal counterclockwise. You will need two 12v batteries: group 27 or 31 Deep Cycle (from almost any auto parts store), and minimum 100 amp-hour rating. Rest the battery box on the bottom cross-bracket. There is no requirement to oil any of the LDBD system components. READ THIS SECTION CAREFULLY BEFORE PROCEEDING. of lifting effort for each 100 feet of staticwater level depth. J*jZ6vN.nQ1q I)iU5u Z&fV.n^!a">%~N/(,*.)RS[W?08495=3;7pxv~qyu}s{wK. Modified on: Mon, Jul 11, 2022 at 4:13 PM, (The following instructions are very detailed, and should tell you everything you need to know.If you have questions, please phone 775-265-1220.). Loosen or remove the two 5/16 Allen bolts on the yoke and using a large flat blade screw driver gently spread the opening in the yoke to clear the pump rod. However, do not under any circumstances apply oil to the linear bearings, or the 3/4x36 stainless steel rod that moves within those two linear bearings. Starting with a fully-functional lever-arm pump, what follows are the step-by-step installation instructions to remove the handle assembly and install the motor. The linear bearing link drive translates the rotary action of the Simple Pump 24 volt DC gear motor to move the pump rod up and down on a precision ground and polished stainless shaft guided by two linear TEFLON bearing carriers. B^ t\I Z%f-FbfbfffKB3X,U+OOO??N7#2#3nH In that case, you will reverse the earlier procedure to remove the motor unit. Stabilize and affix the battery box to the pole using the U-Bolt as shown in the photo below. Using the 3/16 Allen wrench, remove each of the four fasteners holding the lever arm mechanism to the pump head. It is extremely important to replace the fuse with only a 15 amp ATO/ATC automotive style fuse. If the charge controller shuts down in an over-load situation for any reason turn the rocker switch off before removing the drive system cover. Lift the riser tube (and pump head), and then remove the safety tool. Now, from either the 13 or 36 section just above Screw the handle back onto the pump rod and the handle bracket to the pump head with the four stainless steel screws. This positions the motor drive at the very bottom of the pump stroke. There are two issues that would need to be dealt with with increasing distance between the motor and the pressure tank voltage drop between the motor and the pressure switch and the resonant back-pressure wave that can arise. Your final step will be to tighten the pinch bolt and then the three mounting bolts. Using your two 12 volt batteries we now need make a series connection of the two batteries to take them from being two 12 volt batteries to one 24 volt bank. <>>> The transfer pump is powered from the Simple Pump unit. This ends the preparation of an existing hand pump. Reinstall the pump head and riser tube. (less than 1 mouth), Portable drill with 3/8 bit and 1/2 bit. PUMPING INTO PRESSURE: Pumping into pressure is possible, as long as static level plus any vertical rise plus pumping into pressure is within our maximum total head (225 for the 100CA pump cylinder or 175 for the 125CA. <> SPECIAL NOTE: FOR TWO PANELS ONLYTwo MC-4 Y junction connectors are provided:(1) PV-AZB4 is a female to double male. 1 0 obj (Sakrete is convenient for this job.). If the mechanism experiences a problem, the motor protection internal to the charge controller will trip. Continue with the next two pages of instructions to replace the current 24 rod with the new 36 rod. (If the system takes a direct lightning strike nothing will save it.). As long as the gear motor system is pumping correctly and not causing the motor to overload, no maintenance is required. Select from the four 20 cables that came with your Solar Package the two cables with ring terminals on one end and MC4 (Solar) connectors on the other end. PROCEED TO THE NEXT SECTION. Now loosen the four Allen bolts at the upper and lower guide bearings so that the bearings can be moved with little effort by hand.
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